Selected work across factory transformation, design and operations.

Production transfer: securing a repatriation after an acquisition
After acquiring a company in the same sector, a food-powder manufacturing activity had to be repatriated from a site abroad to a French group site.

After-sales operational performance: cut variability before adding resources
A fast-growing designer of automated storage solutions saw its after-sales service — a key part of its value proposition — come under strain.
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After-sales operational performance: cut variability before adding resources
A fast-growing designer of automated storage solutions saw its after-sales service — a key part of its value proposition — come under strain.
Assembly standardization: turning an assembly bottleneck into continuous flow
The Factory Roadmap is a comprehensive assessment of an industrial site: it evaluates its maturity, ranks improvement levers, and lays out a phased roadmap, from quick wins to deeper transformation.

Automation: when machines are not enough
A high-end industrial laundry serving luxury hospitality had chosen to bounce back: a new, ultra-automated plant to quadruple its capacity and win an under-served market.

Cost price by activity: volume, the real lever to reach your target price
A high-end natural-materials maker runs three very different activities under one roof, while its pilot plant is almost frozen.

Cut safety stock — and gain capacity without expanding
A growing industrial SME was steering its quality and procurement with no formalized method, while its firm order horizon was shorter than the lead time of its critical components.

Doubling your production capacity without building a new site
When demand exceeds what a plant can produce, the reflex is to expand or build new. An industrial assessment often shows the opposite: part of the missing capacity is already there, blocked by flow organization rather than by machines. Here is the case of a mid-sized company in plant breeding that wanted to double its internal production capacity — and what an assessment revealed before any investment.

Factory re-layout: rebuild around the operator, not the old plan
A packaging-machine manufacturer saw its historic site destroyed by a fire.

From modular cells to a flexible paced assembly line: produce more without expanding the factory
A French manufacturer of warehouse logistics robots had to multiply its volumes by nearly four by 2030 and consolidate production in a new building.

From modular cells to a flexible paced assembly line: produce more without expanding the factory
A French manufacturer of warehouse logistics robots had to multiply its volumes by nearly four by 2030 and consolidate production in a new building. Its modular cell-based assembly, effective at the start, could no longer keep up: long cycle times, heavy reliance on technicians, large floor footprint, under-utilized workshop (TCUP ≈ 53% in 2026). The design study for a flexible paced assembly line — Design Optimizer mission — defined a quantified target model: produce more, on less space, with a much wider cadence range. The first gain is space.

Increase production capacity without expanding
An end-of-life vehicle treatment center saw its demand climbing, held up by its teams' commitment but stuck on craft-based methods.

Industrial automation: tackle the waste before investing heavily
An automotive plastic-injection supplier, facing the renewal of its contract with a carmaker, seemed set on automating its line.

Industrial diagnosis: absorb growth without suffering it
The Client, a rail specialist in floor assembly, is growing fast: in-housing activities, new programs, rising volumes. An industrial diagnosis carried out by Dillygence put words on the mounting tension — performance driven by teams' reactivity rather than stable processes — and mapped out a roadmap toward pull-based, paced and digitized management.

Industrial digital twin: recovering a workshop's lost throughput after a new model launch
An automaker had just introduced a new model on its existing body lines, altering the original layout — and throughput dropped.

Industrial digitalization plan: frame before you tool up
A precision-engineering SME had to digitalize three workstreams — HR, performance tracking (OEE) and a management dashboard — but had spent three years searching in vain for an OEE solution.

Industrial facility layout study: target −33% lead time before building the new unit
A thermal equipment manufacturer doubled its business in four years and is about to commit to a major investment in new equipment worth €30–40M — to expand its heat exchanger production. The client chose to run an industrial facility layout study upstream of the investment: flow mapping, comparison of two layouts based on objective criteria, a targeted automation plan and an Industry 4.0 roadmap.

Industrial footprint: arbitrating a footprint
An electric-radiator manufacturer, after merging several brands and a structural drop in volumes, had to present its majority shareholder with a clear view of its industrial options.

Industrial layout: from flow chaos to one-piece flow (One Piece Flow)
A visual-identity expert challenged its industrial layout after acquiring a new ~550 m² workshop.

Industrializing performance without losing your know-how
An optical-measurement instrumentation SME saw its activity grow strongly, but its production stayed in batches, with no pull flow, no standard work and no visual management.

Industry 4.0 roadmap: stabilize before automating
An aerospace sensor and probe maker came out of a 360° diagnosis with a paradox: a mature strategy and organization, but the most manual production tool of its sector panel.

Industry 4.0 strategy: knowing how to prioritize instead of launching everything
An automotive plastics supplier, already well rated after a 360° diagnosis, wanted to challenge its industrial improvement plan.

Inter-site logistics loop: absorbing +45% volumes without over-investing
An automotive plastics supplier saw a new project double the flows of its injection site and push its volumes by +45% in one year.

Labor cost: reaching the sector's standards without automating
An automotive subcontractor specialized in painting plastic parts, just acquired by an international group, had to prove its site's competitiveness against sector standards.

Merging industrial sites: trap or opportunity?
A street-furniture and school-furniture group spread across three sites saw two comparable plants posting performance that differed by a factor of two.

Modernizing an industrial site: more capacity, no CAPEX
Modernizing a historic industrial site rarely starts where you'd expect.

Operational excellence: staying competitive without offshoring
An aerospace subcontractor, highly manual and based in a high-cost country, saw its competitiveness threatened by a labor cost higher than its competitors'.

Production line design: start over from value added
An aerospace and defense SME wins two contracts that require creating a new assembly line at short notice.

Production transfer: securing a repatriation after an acquisition
After acquiring a company in the same sector, a food-powder manufacturing activity had to be repatriated from a site abroad to a French group site.

Ramping up: moving from cells to the line
A manufacturer of rail maintenance vehicles had just won major contracts and was bidding on others.

Re-laying out an industrial workshop: validate through simulation
A historic rail-maintenance workshop had to absorb a doubling of volumes and a new generation of bogies, in a building designed for another era: a workshop re-layout was called for.

Series industrialization: from one satellite a month to one a week
A satellite designer produced its pilots in an inherited plant with little industrial steering.

Smart Factory: the case of a rail site
How a FACTORY ROADMAP diagnostic mapped the trajectory of a smart factory — by stabilizing flows before investing.

SME industrial diagnosis: the invisible waste that costs the most
This precision-engineering SME was seeing its margins tighten: falling activity and a payroll weighing heavily.
